How to Use a Vertical Carousel in Your Warehouse

Vertical carousels are an excellent way to optimise the space in your warehouse and increase productivity. They are ideal for storing small to medium-sized items and can help you save up to 70% of your floor space. A vertical carousel is a way to go if you are looking for an efficient and practical storage solution. This blog will discuss how to use a vertical carousel in your warehouse and how it can benefit your business.

What is a Vertical Carousel?

A vertical carousel is a storage system that consists of a series of vertically arranged trays or bins that rotate around a central axis. The system is controlled by a computer that allows you to access the trays or bins at the touch of a button. The trays can be adjusted to accommodate different sizes of items, and they can be customised to fit your specific needs.

How to Use a Vertical Carousel in Your Warehouse

Organise Your Inventory

Organising your inventory is the first step in using a vertical carousel in your warehouse. This will help you determine which items to store and how much space you need. It will also help you determine how many vertical carousels you need and how many trays or bins you need for each carousel.

Load the Carousel

Once you have organised your inventory, you can start loading the vertical carousel. The trays or bins should be loaded in a way that makes it easy to retrieve the items. You can use labels or barcodes to identify the items and dividers to separate them.

Use the Carousel

Using a vertical carousel is easy. Press a button on the control panel to rotate the carousel and access the items you need. The computer system will keep track of the items you remove and replace, so you always know where your inventory is.

Benefits of Using a Vertical Carousel in Your Warehouse

Saves Space

A vertical carousel can save up to 70% of your floor space compared to traditional storage methods. This means you can store more items in less space, increasing your productivity and profitability.

Increases Productivity

A vertical carousel can help you save time and increase productivity. Instead of searching for items, you can access them at the touch of a button. This can help you fulfill orders faster and reduce your turnaround time.

Improves Accuracy

A vertical carousel can help you improve the accuracy of your inventory. The computer system keeps track of the items you remove and replace, so you always know where your inventory is. This can help you reduce the risk of errors and minimise the risk of stockouts.

Conclusion

A vertical carousel is an excellent storage solution for any warehouse. It can help you save space, increase productivity, and improve the accuracy of your inventory. Following the steps outlined in this blog, you can use a vertical carousel in your warehouse and reap the benefits of this efficient and effective storage system. If you want to optimise your warehouse space, consider investing in a vertical carousel today!

Robots and Modula Automated Storage Systems for Speed Efficiency and Safety

Robotic automated storage systems are demonstrating their utility in the age of Industry especially when high performance in warehouse logistics is required. Let's look at the characteristics and benefits of robotics in goods storage and management systems in more detail.

Robot System Types

To improve the speed and efficiency of a handling operation, a robotic storage system integrates automated storage management systems with robotic solutions. Robots can securely move huge loads and never get tired of doing so.

With Modula automated storage systems, there are two kinds of robots: Cartesian and anthropomorphic.

• Since they handle goods using the Cartesian linear system, Cartesian robots are also known as linear robots. They follow the three axes of x, y, and z in a straight line. Cartesian robots are limited to mobility inside predefined work boundaries, although they can perform precision handling even in small spaces.

• Anthropomorphic robots, which are commonly used in warehouse logistics as mechanical arms, offer more overall flexibility and a human-like hand. They can get to regions that are tough to get to or are on different levels.

Benefits of Robotic automatic storage systems

Using robotics in automated storage systems has a number of benefits, including:

• Better quality and predictability of production

• Workplace organisation improvement

• When it's required, people and machines share picking responsibilities.

• Working conditions improvement (repetitive actions and heavy loads)

• Suitability for a variety of businesses and settings

• Workplace safety improvement

• The effective social distancing between operators (particularly important during Covid-19 and any ongoing pandemic conditions)

• Improved reverse logistics implementation

Integrating robot system into the automated storage system

Modula has created storage solutions that can work in tandem with robots to improve inventory management and picking procedures. OnePick stands out among the Modula systems for its seamless integration of robotic technology and warehouse automation. 

In reality, OnePick is a Modula Lift automated vertical storage system with a customised picking bay and a Cartesian robot. The bay in this example has a predetermined height above ground level, allowing it to be integrated with any roller or belt conveyor system. Modula OnePick is a straightforward solution that may be coupled with external handling devices like conveyors.

The interaction of robots and automated equipment allows for the installation of a vertical storage system even in difficult-to-reach places far from the goods-receiving station. Warehouse management software (WMS) is used by Modula OnePick to map the position of the containers in the trays. Since the gripper uses the same mapping to independently pick the object requested, those places are likewise used for picking operations. This is a fantastic way to handle boxes (whether plastic or cardboard).

Anthropomorphic robots can interact with Modula storage systems. The robot is usually permanently fixed in a robotic cell in front of the Modula storage system, or mounted on a track to serve several storage systems. The robot can be mounted on a manually or autonomously operated vehicle in some instances.

Both the WMS licence (which integrates the interface with a software protocol accessing the robot's PLC memory or on server socket mode) and a robot kit placed in the electrical panel for the management of electrical signals are required for the robot to function properly. The optimal method for handling boxes is a mix of Modula storage systems and anthropomorphic robots. They can also be utilised for "each picking" processes, which involve picking individual objects from a determined container. This solution, which is commonly used in distribution centres, makes order preparation easier and more efficient.

Configuring a robotic automated storage system for your vertical storage lift modula

The automated storage system, the robot and the WMS software are the three distinct components of each robotic automated storage system that can be used to meet unique needs. Vertical Carousels, Australia can assist you in selecting the finest robotic storage solution for your needs.

Please contact us for more information about Modula vertical storage and horizontal storage systems, as well as methods for integrating robots into them. One of our advisors can assist you in evaluating possibilities for increasing production speed and efficiency while maintaining the safety and reliability that robots are known for.

Significance of Automated Storage System

With the increase in the number of industrial facilities, the need for storage of goods has increased. Technology is developing rapidly, so the application of technology in every sector. The incorporation of technology in the storage system has replaced the conventional storage methods. Regardless of the kind of industry you are dealing with, an integrated storage system is essential.

Many industries have adopted carousel storage solutions for better inventory management. A growing number of industries require an increased number of warehousing facilities for storage. The application of Carousal storage solution in industries such as automotive, transportation, distribution and logistics, healthcare, manufacturing, food and beverages, and defense makes it's widespread.

Benefits of the digital storage system

Carousel storage is an automated storage system, where the products get stored in an automated rack, in rotating shelves. The specially designed rotating shelves are good for storing smaller size goods that come in bulky containers.

Reduce the cost of storage

Carousel system has different horizontal and vertical partition racks that enable you to store several goods in a smaller space. Many industries adopt the system as it allows to store more amount of goods in limited space. As per the estimation, it can save up to 60-80 percent of space providing a perfect solution for smaller storage space. Reduces storing space directly impact the storage cost. By this solution, you cut the storage cost.

More safety to your products

The automated storage system is password protected, providing better safety to your precious goods. Better inventory management is possible through carousal system. The integrated control system records the stocks in the store. Products are stored in a suitable condition as per the quality of the product.

User-friendly and zero maintenance

The carousel storage system has a user-friendly interface, allowing the user to access the features of the system by the control panel. With automated storage system, there is no need for scheduled maintenance like the traditional system of storage. The operation is very simple by eliminating stooping, heavy lifting and reaching. The operator can access the parts easily.

The modern way of storage system has changed the face of the storage industry in the world. Vertical storage and horizontal storage of carousel storage system have many advantages in storing all kind of goods. The digital storage system has many applications in all the industries to cater to the storage need. The technology incorporated in storage management has many advantages associated with it.